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As an avid mountain biker, this design and production effort was a personal and professional highlight. The project began with an initial concept drafted by a design student at Wentworth Institute of Technology (WIT) in Boston. From there, our team at TOOL expanded the idea through multiple design phases—exploring fastening methods, construction techniques, and style attributes to bring the concept to life.
The client’s vision was to create a knee pad that could be opened from the back, allowing riders to gear up without removing their shoes or sliding the pad up their leg. While the original proof of concept used magnetic Fidlock buckles, we explored a range of alternative fasteners to refine both function and aesthetic. Inside the sleeve, the pad features a proprietary impact protection system layered with antimicrobial cushioning for comfort and performance.
I was deeply involved in every phase of the project—from research and early ideation to production. I conducted brand and market research, developed multiple rounds of initial concepts, and rendered the final design in Photoshop. I also created the final tech pack, built the 3D model for the internal pad inserts, and led sample evaluations and product updates. The result is a product that meets the needs of serious riders and stands out in a competitive market—something I’m proud to have helped bring to life.
Project Completed in 2020